MAYZUM on-line concentration meter is used to monitor the concentration of spacer solution in real time

Application background

Rubber spacer is a kind of special anti-stick agent, its components are similar to the components of rubber products, does not affect the vulcanization speed and mechanical properties of rubber, so it is used for all kinds of rubber products, in the vulcanization process of automobile tires, sealing rubber strips, spacer plays a vital role. It can effectively prevent the adhesion phenomenon between the film and ensure the smooth progress of the production process. In addition, the use of spacer also significantly improves the production efficiency, while reducing the production cost, for the manufacturing industry has brought significant economic benefits. At present, the online concentration meter on the market is mostly based on the conversion of concentration on the basis of refraction/density principle, affected by temperature interference, can not achieve the accurate concentration test in the real sense, so in the cancellation of manual detection of concentration, to achieve online concentration precision and stable control, has become a major problem on the road to achieve factory automation.

The solution

MAYZUM Automatic concentration data modeling system (built-in automatic temperature scanning function) automatically scans user samples to determine density values at different temperature points at the same concentration. During this process, in order to ensure the accuracy and reliability of the test data, it is necessary to strictly ensure that the test concentration value remains constant when the temperature changes to avoid any potential fluctuation interference.

With the efforts of the staff of MAYZUM R&D laboratory, the temperature compensation data performance of the spacer in the concentration range of 0% to 20% has been fully compiled and verified. The database is built into the measurement system of the MAY-2001PT-GLJ online spacer concentration meter, which realizes the accurate real-time monitoring of the spacer concentration. To provide a solid leading condition for intelligent manufacturing of tire vulcanization, thus ensuring the stability and efficiency of the production process.